Application of on-line quality inspection device of corrugated folder gluer machine in packaging and printing

The box pasting process of the corrugated folder gluer machine is an important process for the packaging box from semi-finished products to finished products. In order to ensure the yield of the packaging box, product inspection is an essential procedure. In the past, many packaging and printing enterprises used manual product inspection. Now, affected by delivery time and labor cost, manual product inspection is gradually replaced by unique online product inspection. With the gradual improvement of the detection level of online product inspection device, it can bring many unexpected benefits to enterprises.Application of on-line quality inspection device of corrugated folder gluer machine in packaging and printing is wide.

Compared with manual inspection, the following benefits can be obtained after the application of online inspection device.

1. Application of on-line quality inspection device of corrugated folder gluer machine in packaging and printing can effectively reduce labor costs.

In the past, paste box production generally went through two manual product inspection processes. First, before entering the paste box process, the staff need to manually select the semi-finished products from the previous process and eliminate the semi-finished products that do not meet the requirements. Secondly, after the paste box is completed, the staff need to conduct a comprehensive inspection of all finished products, especially in the product inspection of medicine bags, food boxes and other products, the staff must be particularly careful to ensure that the mixing phenomenon can be avoided to the greatest extent.

With the increasing number of orders, in order to improve the production progress, it is required to minimize the time spent in each production process of the packing box. In this case, in order to meet the requirements of high-speed production, the manual product inspection method can only be equipped with sufficient personnel to shorten the time as far as possible, and the employment of a large number of manpower will increase the labor cost of the company.

After the application of on-line quality inspection device of corrugated folder gluer machine in packaging and printing, the labor cost has been significantly reduced. In the past, the quality inspection link of a batch of orders required 15 ~ 20 staff. If it was calculated by working 10 hours a day, it would take at least 3 days to complete. After using the online quality inspection device, only two staff members are required to operate the box pasting machine and make adjustments in time. In addition, the packaging and loading in the later stage is only two days, and the labor cost is reduced by nearly 70%. In case of a large number of orders, it can also reduce the management training cost and the production cost caused by misjudgment of manual product inspection, which is indeed a good choice for packaging and printing enterprises in the heavy pressure of labor cost and employment crisis.

2.Application of on-line quality inspection device of corrugated folder gluer machine in packaging and printing can ensure the stability of quality inspection.

Because different staff have different experience and different understanding of quality standards, it is difficult to unify the standards of product quality in the quality inspection work, and the quality of qualified products is always uneven. Sometimes, the psychological and emotional changes of staff will also cause the instability of qualified product quality. These phenomena will affect the final delivery quality, and customer complaints occur from time to time, which will have an extremely adverse negative impact on the company’s production and operation.

After installing the on-line quality inspection device, you can carry out continuous on-line quality inspection on the packaging box only by setting various inspection standards and accuracy values, adjusting the angle and position of the HD camera, and eliminating unqualified products through automatic analysis, feedback and control of computer software, so as to avoid the problem of unstable quality inspection caused by human factors. Moreover, the online quality inspection device can basically realize 100% full inspection of all packaging boxes, effectively ensuring the quality stability of packaging boxes.

3.Standardized operation can be realized due to the application of on-line quality inspection device of corrugated folder gluer machine in packaging and printing.

The adoption of on-line quality inspection device to realize the automation and flow of production will change the production management mode of the existing packaging and printing enterprises, can be in line with the management method of the previous process, and adopt the standard equipment plus piece method for quality management and on-site management, so as to effectively reduce the difficulty of production management. With the use of online quality inspection device, the acquisition and statistics of various basic data become easier and more accurate, which has laid a solid foundation for the standardized operation of quality inspection.