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Standardized operation specification for mesin folder gluer
– Aug 10, 2021-
Standardized operation specification for mesin folder gluer
一、Standardized operation specification for mesin folder gluer:preface
This specification is for the standardized control of the product in the production process of the mesin folder gluer for best results. The purpose is to improve product quality and production efficiency and reduce cost. Therefore, when formulating specifications, we should start from reality, comprehensively analyze various factors affecting product quality, production efficiency and cost, and do a good job in production plan coordination, process planning and machine operation. When implementing this specification, it shall be recognized that it is a process including formulation, implementation, analysis and improvement. During the implementation process, the existing problems shall be continuously analyzed, and the improvement measures shall be incorporated into the specification to continuously improve it.
This standardized operation specification for mesin folder gluer can be used as training materials for equipment operators and machine operation and as a standardized operation process in daily work.
二、Standardized operation specification for mesin folder gluer:catalogue
1.Product quality standard of mesin folder gluer.
2. Equipment operation specification.
3. Equipment maintenance specification.
4. Safety precautions.
5. Site management specification.
三、Standardized operation specification for mesin folder gluer:detailed rules and regulations
(一) Product quality standard
1.Scope of application
It is applicable to the quality control standards of automatic paste box and manual paste box after printing.
2.Quality standard
2.1. For the semi-finished products that have been die-cut and formed, the surface shall be basically flat and the mouth shall be smooth.
2.2. This model is suitable for single-sided gluing paste box.
2.3. The size of semi-finished products shall be 100 ~ 350 mm.
2.4. According to the characteristics of paper and life, select the appropriate paste box glue.
2.5. Comprehensively adjust the paste speed, paste pressure, paste glue viscosity, viscosity, leveling and adhesion.
2.6. The box end is square and centered, without skew and dislocation.
2.7. Box pasting accuracy: the uniformity below 8 opening is less than 0.5mm, and the tolerance above 8 opening is less than 1mm.
2.8. Strong adhesion, no glue opening and leakage.
2.9. The ink layer on the surface of the finished product is not damaged and dirty.
2.10. The products shall be stacked neatly, packed firmly, with complete marks, and handed over to the warehouse.
(二) Equipment operation specification
1.Preparation before pasting box
1.1. After receiving the box pasting work order issued by the workshop, the operator shall carefully verify the requirements of the work order, and clarify the name, specification, size, quantity, box pasting requirements and main precautions of the processed products.
1.2. The semi-finished products handed over from the previous process shall be subject to sampling inspection. If the quality is found to be unqualified, they can be rejected.
1.3. Prepare processed products and paste box glue.
1.4. Check whether all parts and operation keys of the machine are in normal state.
2. Adjust the machine
2.1. Place the product neatly at an angle lower than 30 ° with the paper conveyor belt. Adjust the tightness of the paper outlet knife to make the gap between the product and the belt moderate and avoid double or broken tension.
2.2. According to the die cutting mark line of product specification and size.
2.3. Adjust the pre folding part of the print to make the life pre folding and outer folding fully in place.
2.4. Adjust the belt so that the speed inside and outside the belt is uniform, and the life of the box is consistent with the die-cutting mark line.
2.5. Adjust the glue hanging amount of the rubber coating wheel and the pressure of the tablet pressing wheel to make the glue amount moderate and the glue layer uniform.
3. Boot folder
3.1. The machine pastes an appropriate amount of boxes slowly. Check the quality of boxes according to the requirements of product quality standards. After meeting the requirements and implementing the “sample signing” system, the machine speeds up to normal operation and mass production. Spot check the quality of the paste box at any time, and adjust the machine in time if any problem is found.
3.2. In the paste box, observe the glue amount and gluing in the glue box, and add glue in time.
3.3. When nonconforming products are found, open them in time, wipe the glue on the box surface, and then paste them by hand. Pay attention to the proper tightness of the paste box packaging.
3.4. The products within different normal color difference range shall be packaged together, and each package (box) of products shall be marked. And make product self inspection records and shift handover records. Vent the sewage in the compressor.
4. Work after shutdown
4.1. Cleaning rubber tank
4.2. Clean up the surplus, maintain the equipment and sanitation.
(三) Equipment maintenance specification
(四) Safety precautions
(五) Site management specification
1. No semi-finished products are allowed around the machine table after the live parts are dried on site. For the time being, it is not allowed to classify, count, place and mark the scrapped medicine boxes and packaging boxes.
2. The tool cabinet shall be cleaned frequently and marked (e.g. handover record, production report storage place).
3. The tea cup shall be placed on the windowsill without medicine boxes and other things.
4. The semi-finished products shall be placed neatly, and the picking boxes, whether good or bad, shall be placed neatly, with quantity and identification.
5. During production, tools can be placed in the tool box of the machine, and tools and accessories need to be in the toolbox at other times.
6. All items shall be placed in order during shutdown.
7.The rubber box of the machine should be cleaned frequently.
8. Clean up and clean the site before work. The tables and chairs shall be placed neatly, and the lights and power shall be turned off.
9. Clean and wipe the machine, equipment and workbench.
10. Remove oil stains from dead corners on the ground and operation areas.
11. Abide by the work and rest time (no late, no early leave, no absenteeism without reason).
12. Whether the working attitude is good (whether there are chatting, laughing, leaving the post, reading novels and eating).
13. Work clothes shall be neatly worn, slippers shall not be worn, and female workers must wear work hats.